Mercian Labels, a UK-based label converter, has taken a significant leap towards establishing the first fully automated "lights out" label converting operation. This ambitious project is highlighted in a detailed article by Andy Thomas-Emans in Labels & Labeling magazine. The project showcases a groundbreaking collaboration between Mercian Labels and its partners: CERM MIS Software, ABG finishing equipment, and Screen digital presses, earning them the Team Achievement Award at Labelexpo Europe 2023.
The article outlines the journey towards automation that began with the vision of transforming the label converting process into a nonstop, operator-minimal workflow. Dr. Adrian Steele, Mercian Labels' managing director, envisioned a system where a thousand-meter reel containing multiple jobs could be processed automatically, from printing to finishing, without human intervention. This dream was realized through the integration of advanced software and hardware from CERM, ABG, and Screen, marking a significant shift towards fully automated label production.
The process involved overcoming several challenges, including cultural shifts within Mercian and its partners, as they moved from traditional machine operation to a more integrated, automated approach. This shift required a deep understanding of the CERM MIS system and the development of new software architectures to facilitate seamless communication between different components of the production line.
The result is a highly efficient, automated system capable of handling complex, short-run digital jobs with minimal operator intervention, significantly reducing waste and increasing productivity. This project not only demonstrates the potential for automation in the label industry but also sets a new standard for collaboration and innovation among industry partners.
For those interested in the technological details and the collaborative efforts that made this project a success, the full article provides an in-depth look at the "lights out" automation project at Mercian Labels.
Readers can find the full article at: Jan-Mar 2024 edition of the Labels & Labeling Magazine
Acknowledgements: all copyrights to Andy Thomas-Emans (Strategic Director) and the Labels & Labeling Magazine.